Designing a 3D Printable GoPro MAX Case: Lessons Learned in Fusion 360

After several iterations, I finally landed on a design that not only fits my GoPro MAX perfectly but also reflects a deeper understanding of Fusion 360’s workflow.
Iterations
Every project has its learning curve. With each iteration, I refined my approach and discovered techniques that made a significant impact on the final product. The satisfaction of seeing it work exactly as envisioned is hard to beat.
Keep Your Timelines Clean
One of the first lessons I learned was the importance of maintaining a clean timeline.
- Tip: Always ensure that your timeline/history is nested within a component rather than the root.
- Why: Changes to the root component can be tricky to manage later on, so keeping your work organized from the start saves you headaches down the road.
Adding a Knurling Pattern
Knurling not only adds an attractive texture but also improves grip.

I highly recommend watching this video that walks you through the process step-by-step.
Threading for a Secure Fit
Ensuring a snug and functional connection between the lid and the base was another challenge.

I experimented with various threading methods until I found one that worked seamlessly with 3D printing.
This video perfectly explained the threading process, making it easier to achieve the desired results.
Tolerances: The Importance of Allowing Play
Precision is key in design—but too much can be counterproductive.
One of my iterations was so precise that I almost ended up with a case that trapped my GoPro MAX forever! Always allow a bit of extra space (tolerance) in your design to ensure that printed parts can be assembled without issue.
Add Logos in the Slicer
Another handy trick I discovered was to apply logos directly in the slicer as a modifier.

This method eliminates the hassle of tracking logo changes throughout the design process. By using the slicer to add logos, you can quickly make adjustments without having to revisit your Fusion 360 model, streamlining your workflow significantly.
If you're interested in downloading this model, you can find it on MakerWorld.
Hopefully this helps someone else learning Fusion 360!